Chevrolet Volt II (2016–2019): How to Remove the Bumpers

The second-generation Chevrolet Volt is a plug-in hybrid electric vehicle (PHEV) introduced in 2015 as the successor to the first-generation Volt. The model combines an electric motor and a gasoline engine, allowing it to operate on both electricity and traditional fuel. Key features include:

  • Electric Range: Approximately 85 km (53 miles) on pure electric power.

  • Total Range: Approximately 676 km (420 miles) using the gasoline engine.

  • Engine: 1.5-liter gasoline engine with Atkinson cycle and an electric motor.

  • Battery: Lithium-ion, with a capacity of 18.4 kWh.

  • Power: Total system power — 149 hp (111 kW).

  • Transmission: Electronic continuously variable transmission (CVT).

  • Design: More modern and aerodynamic compared to the first generation, with improved interior and technology.

Names in Different Countries:

  • United States and Canada: Chevrolet Volt.

  • Europe: Opel Ampera (in some countries, e.g., Germany).

  • United Kingdom: Vauxhall Ampera.

  • Australia: Holden Volt (first generation; the second generation was not sold).

How to Remove the Front Bumper

 

  1. Open the hood.

  2. Unscrew the eight screws (fastened from top to bottom) that secure the upper part of the front bumper (the radiator grille).

  3. Unscrew the screws from the underside (fastened from bottom to top) that secure the lower part. There will be many screws; you can remove the clips and detach the bumper along with the underbody cover.

  4. Turn the wheels alternately to the left and right.

  5. In the wheel arches, unscrew the screws and release the fender liners (front part).

  6. Behind the fender liners, unscrew one screw on each side that secures the corners to the fenders.

  7. Release the clips in the fenders, grab the corner, and pull firmly toward yourself.

  8. With the help of an assistant, remove the bumper forward, paying attention to the electrical wires.

  9. Disconnect the electrical connectors for the fog lights and parking assist system.

  10. The bumper is removed. Reinstallation is performed in reverse order.

Chevrolet Volt II Front Bumper Mounting Locations (2016–2019)

Chevrolet Volt II Front Bumper Mounting Diagram (2016–2019)

How to Remove the Rear Bumper

⇒Useful tips on how to remove the bumper and not break anything.⇐

  1. Open the trunk.

  2. In the trunk opening, unscrew three screws on each side, release the fasteners in the fenders, and remove the rear lights. There are no screws or clips under the rear lights, but without them, the likelihood of breaking the clips is much lower.

  3. From the underside, unscrew five 7 mm bolts and six Torx screws (fastened from bottom to top).

  4. In the wheel arches, unscrew four screws on each side and release the fender liners.

  5. Unscrew one screw on each side that secures the corners to the fenders.

  6. Release the clips in the fenders. Grab the corner and pull firmly toward yourself.

  7. Release the clips under the rear lights.

  8. Release the clips in the trunk opening. Simply pull toward yourself.

  9. With the help of an assistant, remove the bumper backward, paying attention to the wiring harness.

  10. On the left side, disconnect the electrical connectors.

  11. Reinstallation is performed in reverse order.

Chevrolet Volt II rear bumper mounting locations (2016–2019)

Chevrolet Volt II Rear Bumper Mounting Diagram (2016–2019)

Interesting Facts

  • Improved Efficiency: The second-generation Volt received a more powerful battery and a more efficient gasoline engine, increasing electric range and reducing fuel consumption.

  • Aerodynamics: The drag coefficient (Cd) was reduced to 0.28, making the car more energy-efficient.

  • Technology: The second-generation Volt is equipped with a modern multimedia system with a touchscreen, support for Apple CarPlay and Android Auto, and remote control functionality via an app.

  • Eco-Friendliness: The Volt was one of the first mass-produced PHEVs to offer significant electric range, making it popular among environmentally conscious consumers.

  • End of Production: In 2019, General Motors announced the discontinuation of the Chevrolet Volt, focusing on fully electric models like the Chevrolet Bolt EV.

  • Awards: The second-generation Volt won numerous awards, including the "Green Car of the Year" title in 2016.

  • Driving Modes: The Volt can operate in several modes, including pure electric, hybrid, and charge-sustaining modes, offering flexibility in energy management.

The second-generation Chevrolet Volt represented a significant step in the development of hybrid technologies and remains popular among owners who appreciate the blend of eco-friendliness and practicality.